Chemtools Quality Flux - 1300 738 250

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VIO-Flux Aluminium Brazing Paste Flux

Chemtools Vio FluxChemtools® VIO-Flux Aluminium Brazing Paste Flux is a high activity paste flux specially formulated for soldering aluminium and aluminium alloys to itself or to other metals.

 

VIO-Flux Silver Brazing Paste Flux

VIO-Flux Silver Brazing Paste FluxChemtools® VIO-Flux Silver Brazing Paste Flux is a high activity paste flux specially formulated for brazing copper and brasses, other copper alloys, steel, nickel silver as well as some ferrous alloys.

VIO-Flux Copper/Brass Brazing Paste Flux

VIO-Flux Copper and Brass Brazing Paste FluxChemtools® VIO Copper and Brass Brazing Flux is a high activity paste flux specially formulated for brazing copper and brasses, other copper alloys, steel, nickel silver as well as some ferrous alloys.

VIO-Flux High Activity Liquid Flux

Chemtools VIO-Flux High Activity Liquid FluxChemtools® VIO-Flux High Activity Liquid Flux is a general purpose liquid flux for soldering most grades of stainless steel, chrome, copper & brass. It features fast fluxing action and is used with all types of soft solders.

VIO-Flux High Activity Paste Gel

Chemtools VIO-Flux High Activity Paste GelChemtools® VIO-Flux High Activity Paste Gel is a lead free general purpose soft soldering paste flux which is for use where a liquid flux is not appropriate. It features fast fluxing action and is for use with all types of soft solders.

Chemtools® Quality Flux / Fluxes - 1300 738 250

Rosin fluxes

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Chemtools QuikCore® No Clean Solder Wire Sn50 Pb50The terms resin flux and rosin flux are ambiguous and somewhat interchangeable, with different vendors using different assignments. Generally, fluxes are labeled as rosin if the vehicle they are based on is primarily natural rosin. Some manufactures reserve "rosin" designation for military fluxes based on rosin (R, RMA and RA compositions) and label others as "resin".

Rosin has good flux properties; it is a mixture of organic acids (resin acids, predominantly abietic acid, with pimaric acid, isopimaric acid, neoabietic acid, dihydroabietic acid, and dehydroabietic acid) which is a glassy solid, virtually nonreactive and noncorrosive at normal temperature but liquid, ionic and mildly reactive to metal oxides at molten state.

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Behavior of Activators

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Chemtools Soft Soldering Flux (VIO Flux)The role of the activators is primarily disruption and removal of the oxide layer on the metal surface (and also the molten solder), to facilitate direct contact between the molten solder and metal. The reaction product is usually soluble or at least dispersible in the molten vehicle. The activators are usually either acids, or compounds that release acids at elevated temperature.

The general reaction of oxide removal is:

Metal oxide + Acid → Salt + Water

Salts are ionic in nature and can cause problems from metallic leaching or dendrite growth, with possible product failure. In some cases, particularly in high-reliability applications, flux residues must be removed.

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Flux Properties

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Chemtools VIO-FLUX COPPER/BRASS BRAZING PASTE FLUXFluxes have several important properties:

Activity - the ability to dissolve existing oxides on the metal surface and promote wetting with solder. Highly active fluxes are often of acidic and/or corrosive nature.

Corrosivity - the promotion of corrosion by the flux and its residues. More active fluxes tend to be corrosive at room temperatures and require careful removal. As activity and corrosivity are linked, the preparation of surfaces

to be joined should allow use of milder fluxes. Some water-soluble flux residues are hygroscopic, which causes problems with electrical resistance and contributes to corrosion. Fluxes containing halides and mineral acids are highly corrosive and require thorough removal. Some fluxes, especially borax-based brazing ones, form very hard glass-like coatings that are difficult to remove.

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Flux Composition

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Chemtools - VIO-Flux High Activity Paste GelOrganic fluxes typically consist of four major components:

Activators - chemicals disrupting/dissolving the metal oxides. Their role is to expose unoxidized, easily wettable metal surface and aid soldering by other means, e.g. by exchange reactions with the base metals.

Highly active fluxes contain chemicals that are corrosive at room temperature. The compounds used include metal halides (most often zinc chloride or ammonium chloride), hydrochloric acid, phosphoric acid, and hydrobromic acid. Salts of mineral acids with amines are also used as aggressive activators. Aggressive fluxes typically facilitate corrosion, require careful removal, and are unsuitable for finer work. Activators for fluxes for soldering and brazing aluminium often contain fluorides.

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FLUX derived from Latin "FLUXUS" meaning “flow”

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Chemtools Flux Pen

In metallurgy, a flux (derived from Latin fluxus meaning “flow”), is a chemical cleaning agent, flowing agent or purifying agent. Fluxes may have more than one function at a time. They are used in both extractive metallurgy and metal joining.

Some of the earliest known fluxes were carbonate of soda, potash, charcoal, coke, borax, lime, lead sulfide and certain minerals containing phosphorus. Iron ore was also used as a flux in the smelting of copper. These agents served various functions, the simplest being a reducing agent which prevented oxides from forming on the surface of the molten metal, while others absorbed impurities into the slag which could be scraped off the molten metal.

As cleaning agents, fluxes facilitate soldering, brazing, and welding by removing oxidation from the metals to be joined. Common fluxes are:ammonium chloride or rosin for soldering tin; hydrochloric acid and zinc chloride for soldering galvanized iron (and other zinc surfaces); andborax for brazing or braze-welding ferrous metals.

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